Flexible PCB Prototype Manufacturing Services

Flexible PCB Prototype Manufacturing Services

Flexible PCB Service Features

♦ Flexible PCB were originally designed as a replacement for traditional wire harnesses.

♦ Very common used in many electronic applications.

♦ Unparalleled design flexibility


WellPCB Flexible PCB Prototype Manufacturing Service

Start prototyping in China. You can know what materials and components are most effective during large volume PCB fabrication runs.

It's not just our prototype-to-production manufacturing capacity and quality that makes us different.

Our technical, engineering, procurement and customer services gives us a competitive advantage.

We also provide flex and rigid-flex PCB assembly services that reduces your time and production delays as well as quality issues.


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Flexible PCB Capbility Overview

If you have flexible circuit design or flex printed circuit board needs, we will try our best to help.

♦ Layer:1-4 Layers (Ultimate:5-8 Layers)

♦ Tolerance of Finger Width:±0.1 mm (Ultimate:±0.05 mm)

♦ Min Distance between Pads:4 mil(Ultimate:3 mil)

♦ Thickness of Finished Product(Flex part,no stiffener):0.05-0.5 mm (Ultimate:0.5-0.8 mm)

♦ Type of Surface Treatment:OSP HASL, Lead free HASL, Immersion gold, Hard gold, Immersion silver, OSP

♦ Impedance Tolerance:Single-Ended:±5Ω(≤50Ω),±10%(>50Ω);Ultimate:Single-Ended:±3Ω(≤50Ω),±8%(>50Ω)

   Click here to know more about WellPCB Flex PCB Capbility.

Picture Display

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Benefits of Flexible PCB

♦ Reduced wiring errors

♦ Elimination of mechanical connectors

♦ Higher circuit density

♦ More robust operating temperature range

♦ Stronger signal quality

Flexible PCB Material

These materials enable the design and manufacture of increasingly complex circuits for greater functional capacity and miniaturization, while maintaining high reliability through quality and consistency.

High quality and high performance copper clad laminates and prepregs.




Quality Assurance

♦ ISO14001 (2004) ISO9001 (2008), Certified
♦ UL certified
♦ All products follow the IPC Standards


Flexible PCB Lead time

Usually 5-7 Days,then the delivery time usually depends on the distance from China.

We can promise 98% On-time Delivery Rate. While there will be some unavoidable special circumstances.

If we bring any troubles please feel forgiven.


Extending Knowledge:

1.Rigid-Flex PCB

2.Flexible PCB manufacturing process

3.Flexible PCB connector

4.Flexible PCB prototype

5.Flexible PCB design

6.Flexible PCB cost

7.DIY Flexible PCB


1.Rigid-Flex PCB

Rigid-Flex boards are composed of a combination of rigid and flex circuit boards that are permanently connected to one another.

The proper application of Rigid-Flex circuit boards offers optimum solutions for difficult, limited space conditions. 


2.Flexible PCB Manufacturing Process

♦ Double-Sided Flex PCB

Cutting → Drill Hole → PTH → Electroplate → Pre-Processing → Dry Film → Check Position → Exposure → Development → Graphic Electroplating → Etching → Decoating → Surface Processing → Cover the film → Press → Solidification → Immersion Nickel → Printing character → Shear → Electrical Measurement → Punching → Final inspection → Packing → Shipment

♦ Single Panel

Cutting → Drill Hole → Dry Film → Check Position → Exposure → Development → Etching → Decoating → Surface Processing → Cover the film → Press → Solidification → Immersion Nickel → Printing character → Shear → Electrical Measurement → Punching → Final inspection → Packing → Shipment


3.Flexible PCB Connector

Since the printed circuit can be inserted at an angle,the connector can be placed anywhere on a PCB.This makes it possible to place other components in front of a FPC connector.

Flexible and flex-rigid PCBs are being designed more and more with the prevalent ZIF interface,possessing a so-called ZIF contact (ZIF = Zero Insertion Force) for connection with a ZIF connector.

Hence, appropriate one-stop system solutions make sense.


4.Flexible PCB Prototype

♦ Standard flex PCB prototype

♦ 2 mil trace/space (copper thickness dependent)

♦ Single- or double-sided stackup

♦ 6:1 via aspect ratio


5.Flexible PCB Design

Before embarking on a flex circuit design, it is important that a holistic overview of the project be taken. A circuit designer should attempt to take into account.

As many of the items discussed in the implementation section as are possible or relevant.

Minimizing the possibility that a gross and avoidable error will be carried through the design process.

It is also important that the designer keep in mind that flexible circuit designs require a balancing of both mechanical and electrical concerns.


6.Flexible PCB Cost

WellPCB Start to serve Flexible PCB Manufacturing with a very Competitive Price.

We have already finished the R&D of 1-4 layers flex and rigid-flex board and passed the test.We can provide some special requirements of rigid-flex boards.

Almost all the companies posted here and they add a "tooling" fee. Others all depends the manufacturing capabilities and quality.

We will always be stick to innovate and research more high-tech products, keep moving!


7.DIY Flexible PCB

Produce your own single-sided flex circuits using a solid ink printer, copper-coated polyimide film, and common circuit board etching chemicals.

You will find flex PCBs inside most cellphones or similar miniaturized gadgets. Flex PCBs are useful for making tiny cables and extremely lightweight circuits.

However, few shops yet make custom flex PCBs for reasonable prices in small volumes.


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