Pcb Mounting

Usually the PCB mounting is done to the main chassis of the product to make it safe and make the wiring easy.
PCBs mounting is done with extra grip for heavy and wide PCBs.
From production to the final housing there are different methods a of PCBs mounting for assembling and fixing into an enclosure.

PCB Fabrication, components procurement and assembly, all-in-one from one simple platform.
BGA and Micro-BGA installation and rework with 100% X-Ray Inspection, Automated Optical Inspection, Aqueous Cleaning and PCB Testing Services.
In case our PCB is not usable due to our fault, you can ask for compensation, we can refund or rework for you.

Pcb Mounting
Capabilities

Placer Speed:

6000 Chips/Hours
Lead time:

25+Days (To Be Decided)
SMT:

SMT, Through Hole Assembly Single / Double-Side SMT, Single / Double-Sides Mixture Assembly.
PCB Size:

50 mm×50 mm ～450 mm×406 mm
PCB Thickness:

0.5mm～4.5mm
Min. Diameter / Space of BGA：

0.2mm / 0.35mm
Qualifications:

ISO 9001:2008
Accuracy:

<±40 µm, Under the Condition of 3σ，CPK≥1
Min.Line / Track Width:

3mil
Minimum Width / Space of QFP

0.15mm / 0.3mm, Minimum Diameter / Space of BGA: 0.2mm/0.35mm
Reliability Test：

Flying Probe Test / Fixture Test, Impedance Test, Solderability Test, Thermal Shock Test, Hole Resistance Test, and Micro Metallographic Section Analysis, etc.

Pcb Mounting
process

1

Send Files To Us(Gerber&BOM)
2

Quote In 24 Hours
3

Confirm The File and Order
4

PCB Fabrication Part procurement
5

Soldering, Testing Quality Control
6

Packaging& Delivery

Pcb Mounting
cost

Prototype+Components Procurement+Soldering+Testing

More Discounts for Medium-Volume Prices

Accept T/T, cash, credit card, PayPal, bank transfer, etc.

Our two factories have price support for different orders

Pcb Mounting
Lead Time

Average production time for Printed Circuit Board Assembly) is board presented after the entire parts and components get soldered and rightfully installed. A PCBA orders:

20-30

Production Days

15-20

PCB Fabrication+Parts Procurement

5-10

Assembly

* Please triple-check all files and information before placing the order.
* Shipping time depends on the destination country and the shipping method selected.

How to order

In Order To Quote You, We Need:

Gerber File

.brd / .pcb / .pcbdoc / .gbr / .cam

BOM

The Microsoft Excel format (.xls / .xlsx / .csv / or tab-delimited)

why us

Quickturn PCB Assembly

PCB fabrication and parts procurement are carried out simultaneously, saving time
Prototype orders placed within 24 hours
Quote and Order Online at any time

Competitive Price

Our price is one of the most competitive in the world
Own factory with reasonable cost control, no hidden cost in it
Accept T/T, cash, credit card, PayPal, bank transfer, etc.
Our two factories have price support for different orders.

On-Time Delivery

Standard methods are DHL and FedEx, door-to-door service. Average Shipping Time only 2-4 Days.
Cooperate with two transportation companies for many years with discounted prices
Anti-static+Moisture-Proof+Anti-Vibration Packaging; Inspection certificate
Professional agent To Iran, Pakistan

Quality Assurance

All products follow the IPC or UL Standards and the ROHS&REACH standards.
98% customer positive evaluation and satisfaction Standardized factory processes and management Multiple testing services

Return and Refund

In case our PCB is not usable due to our fault, you can ask for compensation.
We can refund your account directly or rework the unusable boards or re-fabricate your PCB and re-ship to you at our cost, but please cooperate to solve the problem if you need to rework.

Previous slide

Next slide

PCB A FACTORY SCALE

We have two PCB assembly factories, one in Shijiazhuang, one in Shenzhen.

The factory in Shijiazhuang is a dedicated division of our advanced service(military sector), equipped with 4 SIEMENS SMT lines, and the Shenzhen factory is dedicated to our standard service (Non-Military) equipped with 4 YAMAHA SMT lines, X-ray and AOI, providing a quality assembly service with very reasonable prices.

We can provide all kinds of Electromagnetic Interference (EMI) responsible for many cases of circuit board failure. EMI causes about 50% of PCB prototype assembly service you, including wiring harness assembly, injection, and conformal coating.

1. How do I prepare the BOM file?

After the order payment is successful and confirmed, our professional engineer will review all files again.

If there is no production problem, we will manufacture the PCB precisely as designed. If there is a production problem with the files, we will communicate it to you through e-mail.

2. Will WellPCB check the files after I place an order?

After the order payment is successful and confirmed, our professional engineer will review all files again.

If there is no production problem, we will manufacture the PCB exactly as designed. If there is a production problem with the files, we will communicate it to you through e-mail.

3. What does your quoted price include?

The PCB assembly pricing includes setup fee, stencil fee, assembly service fee, components cost, and shipping cost. We do not charge any other labor fees.

4. Do you offer assembly on boards fabricated by another company?

Yes, we do. You only need to package the PCB and components and send them to us, or we can also help you purchase components and assemble them for you.

5. Do you offer any discounts?

Medium and Large Batch Price Advantage reasonable Price for the Bulk purchasing of components

The two factories also give supports for different orders. We can apply for discounts according to the situation.

Contact us

On PCB Mounting, As the heart of all the electronic products, printed circuit boards must be secured firmly to a fixture to ensure long life and to improve the reliability.

Usually the PCB mounting is done to the main chassis of the product to make it safe and make the wiring easy.

PCBs mounting is done with extra grip for heavy and wide PCBs. From production to the final housing there are different methods a of PCBs mounting for assembling and fixing into an enclosure.

The following content is more detailed

[contact-form-7 id=”47680″ title=”Contact form 1_copy”]

PCB Mounting-Easily Install Guidance It’s Here

On PCB Mounting, As the heart of all the electronic products, printed circuit boards must be secured firmly to a fixture to ensure long life and improve reliability. Usually, the PCB mounting is done to the main chassis of the product to make it safe and make the wiring easy. PCBs mounting is done with extra grip for heavy and wide PCBs. From production to the final housing, there are different methods of PCBs mounting for assembling and fixing into an enclosure.

1.Factory PCB Mounting

During the production stage, the PCBs mounting varies every step. Due to the requirement of high-resolution imaging of the circuitry, the PCB must be mounted firmly to the CNC machine for board calibration and error-free imaging. CNC machines usually use computer controller pneumatic or servo grips to hold the board in place. The computer-based on-the-board properties control the amount of pressure applied during the PCBs mounting. Automates assembly lines use multi-axis robotic PCBs mounting to move the board around the factory and position it beneath the milling machinery.

2.Rework and Assembly Mounting

A technician on hand mainly does rework. So, the most use generic wise clamp PCB mounting method. These are simple clamps that can be adjusted to fit almost any PCB. For SMD, the rework PCBs mounting system includes a heating bed and hot air station. The heating bed helps in preheating the huge ground plane in the multilayer boards. Pre-heating makes the soldering and de-soldering process very easy. Most of these PCBs mounting beds have a built-in magnification tool to help the technician visualize tiny components and solder joints. Some of them have simple 6x to 20x lenses mounted on a flexible hand. Professional rework beds have some microscopes for magnifying the SMD parts.

3.Effects of Improper Mounting

Improper PCB mounting may result in considerable damages to the PCBs. For example, during the production and assembly in the factory, the misaligned PCB is very likely to be rejected at the testing stage. A shift of about 0.1mm for high-resolution traces will fail the PCB at the testing stage. PCBs must be mounted with excellent support in the enclosures to prevent them from damage during usage. Improper mounting with an imbalance of weight may cause the board to fail shorty, especially with multiple layers. Slide PCBs mounting must have even support to prevent board damage and keep the components safe from vibration and force impacts.

Emma Lu

Our professional engineering support saves our customers a lot of trouble and loss. >>>>>> After you place the order, our engineer will conduct technical reviews to make sure the parts can be mounted well/correctly on the boards. We will check if the component packages match well with the Gerber footprints, if the part numbers you provided match well with the descriptions, and if the polarity is clearly marked. >>>>> When your design is ready, please send your Gerber and BOM so we can quote and start!

REACH ME NOW

Pcb Mounting

Pcb Mounting
Capabilities

Pcb Mounting
process

Pcb Mounting
cost

Pcb Mounting
Lead Time