Rogers PCB Manufacturing for
High-Frequency Signal Integrity
Rogers PCBs are printed circuit boards made from engineered Rogers circuit board material, specifically designed to minimize dielectric loss, support high-frequency operation, and provide stable electrical performance across a wide frequency range. WellPCB fabricates Rogers printed circuit boards to deliver superior performance for your most demanding applications.
- Rogers PCB fabrication with low-loss, low-moisture absorption substrates.
- Rogers material support for RF, radio frequency, and high-speed digital circuits.
- Tight DK and DF control with IPC-compliant performance and streamlined properties over traditional PCB materials.
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ISO9001 ISO13485
ISO14001
IATF
16949
IPC-A-610H International
Certification
Fully Automated
AOI Inspection
High-Frequency Rogers PCB
Solutions for Demanding Applications
WellPCB manufactures Rogers PCBs using RO4000, RO3000, TMM, and RT/duroid series laminates to support RF, microwave, and high-speed digital applications that demand low dielectric loss and stable impedance performance.
These boards use hydrocarbon ceramic laminates and PTFE-based series laminates from Rogers Corporation, enabling low dielectric constant values (as low as 2.2) and dissipation factors (Df) down to 0.001. These high-frequency PCB materials include hydrocarbon ceramic laminates and PTFE-filled composites with dielectric constants from 2.2 to 10.2 and dissipation factors below 0.002.
We support multilayer PCB substrates up to 64 layers with copper foil builds from 0.33 oz to 28 oz, surface finish options like ENIG and Immersion Silver, and via structures including laser-drilled microvias and stacked via-in-pad routing. We support PCB fabrication with up to 64 layers, 1.8 mil trace/space, and laser-drilled microvias in laminated stackups with low CTE values (10–17 ppm/°C).
Rogers board builds are compatible with via-in-pad and buried via routing, and we offer hybrid stackups with FR4 for cost-effective performance optimization.
Rogers PCBs are built using certified laminate material from Rogers Corporation, tested for coefficient of thermal expansion, dimensional stability, and moisture absorption. Every board undergoes impedance validation, AOI, X-ray, and netlist-based electrical testing to meet Class 3 quality standards.
Our Rogers PCB Capabilities
We support Rogers RO4350B, RO4003C, RO3003, RO3010, RT/duroid 5880, and TMM series laminates.
These Rogers materials are selected based on dielectric constant (Dk) requirements from 2.2 to 10.2 and dissipation factor (Df) performance down to 0.001, enabling precise circuit fabrication across high-frequency and RF systems.
| Material Series | Dielectric Constant (Dk) | Dissipation Factor (Df) | Material Type |
|---|---|---|---|
| RO3003 | 3.00 ± 0.04 | 0.0010 | PTFE-based |
| RO3035 | 3.50 ± 0.05 | 0.0015 | PTFE-based |
| RO3203 | 3.02 ± 0.04 | 0.0016 | PTFE-based |
| RT/duroid 5880 | 2.20 ± 0.02 | 0.0009 | PTFE-based |
| RT/duroid 6002 | 2.94 ± 0.04 | 0.0012 | PTFE-based |
| RO4350B | 3.48 ± 0.05 | 0.0037 | Non-PTFE (hydrocarbon/ceramic) |
| RO4835 | 3.48 ± 0.05 | 0.0031 | Non-PTFE (enhanced stability) |
| Kappa 438 | 4.38 ± 0.05 | 0.0050 | Non-PTFE (halogen-free thermoset) |
| TMM3 | 3.27 ± 0.04 | 0.0020 | Thermoset ceramic-filled |
| TMM10 | 9.20 ± 0.20 | 0.0020 | Thermoset ceramic-filled |
| RO4450F (prepreg) | 3.52 ± 0.05 | 0.0040 | RO4400 Series Prepreg |
| 2929 Bondply | 2.94 ± 0.05 | 0.0030 | PTFE-based thermoset adhesive |
| RO1200 (eg. RO1200.1) | 2.55 ± 0.05 | 0.0015 | Low-loss core/prepreg (microwave) |
All Rogers PCBs are modeled with ±3 Ω impedance tolerance for microstrip and stripline structures.Â
Laminate selection and dielectric thickness are optimized to minimize signal loss and maintain signal integrity in multilayer stackups up to 64 layers, supporting high-speed transmission above 6 GHz.
We fabricate boards with microvias, blind vias, and via-in-pad routing using 3 mil laser drilling.Â
These features are compatible with high-frequency Rogers material PCB builds and are supported by CF4/O2 plasma cleaning for improved plated through-hole reliability on low z-axis coefficient of thermal expansion substrates.
Our Rogers board manufacturing process maintains consistent trace width/spacing down to 1.8 mil and supports copper foil weights from 0.33 oz to 28 oz.Â
These parameters are essential for reducing dielectric loss in high-frequency PCBs and improving thermal conductivity without compromising dimensional stability.
WellPCB manufactures hybrid PCBs combining FR4 with Rogers circuit board material to reduce fabrication costs while preserving RF layer performance.Â
These constructions balance substrate dielectric properties and structural efficiency, especially in designs requiring isolated signal layers and controlled impedance routing.
All Rogers PCBs are validated for mechanical properties under thermal cycling. RO4000 and TMM series materials exhibit stable z-axis CTE between 10 and 17 ppm/°C, high Tg values ≥280°C, and low moisture absorption, making them ideal for high-temperature or humid environments like radar and telecommunications modules.
We offer ENIG, Immersion Silver, OSP, and Lead-Free HASL finishes over treated Rogers laminate materials.Â
Matte and gloss solder masks are applied after pre-baking at 110°C to 125°C for 30 to 60 minutes to preserve trace spacing and achieve clean coverage on high-frequency substrates.
Every Rogers printed circuit board undergoes AOI, X-ray, impedance testing, and netlist-based electrical verification.Â
Boards built with Rogers material are inspected for consistency in electrical properties, DK/DF performance, and fabrication integrity to meet IPC-4103 and IPC-6012 Class 3 standards.
Why Choose WellPCB as Your Rogers PCB Manufacturer?
WellPCB delivers Rogers PCB manufacturing solutions for applications requiring precise dielectric performance, thermal reliability, and RF circuit control. We support builds using hydrocarbon ceramic and PTFE-based laminates, offering controlled Dk values, multilayer signal stability, and trace integrity across demanding frequency environments.Â
Our facilities are optimized for producing high-speed circuit boards with consistent CTE behavior, low insertion loss, and IPC-A-610H Class 3 verification on every layer.
Expertise in Rogers PCB Manufacturing
Certified High-Frequency PCB Production
Material Versatility Across High-Frequency Builds
Hybrid Stackup Engineering Support
Thermal and Mechanical Reliability
One-Stop PCB Manufacturing and Assembly
What Is a Rogers PCB Material?
Rogers PCB material is a high-frequency substrate engineered by Rogers Corporation using ceramic-filled PTFE and hydrocarbon ceramic composites. Unlike FR4, these laminates offer low dielectric loss, stable dielectric constant (2.2 to 10.2), and Df values as low as 0.001, enabling consistent signal transmission in RF, radar, and high-speed digital circuits.
Rogers materials feature low moisture absorption, z-axis CTE between 10 and 17 ppm/°C, and high Tg ≥280°C, making them ideal for multilayer PCB fabrication exposed to thermal cycling. Common series include RO4000 (eg. RO4350B, RO4003C), RO3000, RT/duroid, and TMM, each tailored for specific electrical, mechanical, and processing demands.
Rogers PCB Material Series
RO4000 Series
RO3000 Series
RT/duroid Series
TMM Series
Industries We Serve with Rogers PCBs
Rogers PCBs are commonly used in high-frequency, high-performance systems that require low dielectric loss, stable Dk, and mechanical reliability across extreme environments.Â
Their low moisture absorption, consistent electrical properties, and broad laminate portfolio make them ideal for RF, microwave, radar, and telecommunications applications where FR4 cannot meet performance or thermal demands.
Aerospace and Defense
Telecommunications
Automotive Electronics
Consumer Wireless
Medical and Imaging Devices
Rogers PCB vs FR4
| Property | Rogers PCB | FR4 |
|---|---|---|
| Dielectric Constant (Dk) | 2.2 to 10.2 | 4.3 to 4.8 |
| Dissipation Factor (Df) | 0.0009 to 0.003 (@10 GHz) | 0.020 to 0.027 (@1 MHz) |
| Moisture Absorption | <0.1% | 0.10% to 0.25% |
| Z-Axis CTE | 10 to 17 ppm/°C | 40 to 70 ppm/°C |
| Thermal Conductivity | 0.5 to 2.0 W/m·K | ~0.25 W/m·K |
| Glass Transition Temperature (Tg) | ≥280°C | 130°C to 180°C |
| Frequency Range | Up to 77 GHz | Typically <4 GHz |
| Signal Integrity / Insertion Loss | High stability, low loss | Weaker above 2 GHz |
| Processing Complexity | Standard for RO4000; specialized for PTFE grades | Fully standard processing |
| Cost | Higher | Lower |
| Application Use Case | RF, radar, satellite, 5G, phased arrays | General-purpose digital and analog electronics |
How to Order Your Rogers PCB
in 5 Easy Steps
Submit Your PCB Design
Upload your Gerber files or use our easy online PCB design tool to create your board layout. Make sure your files are complete and correctly formatted to ensure smooth processing and production accuracy.
Select Your PCB Specifications
Customize your order by choosing the technical specifications—number of layers, board dimensions, thickness, copper weight, solder mask color, surface finish, and more. Our intuitive interface helps you configure everything based on your project’s needs.
Get an Instant Quote
Once your design and specs are in place, you'll receive a transparent, instant quote. Pricing updates in real time as you modify options, so you can adjust your selections to match your budget before placing the order.
Confirm Order & Make Payment
Review your entire order for accuracy, including file previews and selected specs. After confirmation, proceed to secure checkout and choose your preferred payment method. You’ll receive an email confirmation with order details.
Production & Delivery
Your PCB moves into production immediately. We’ll keep you updated throughout the manufacturing process. Once completed, your boards are carefully packed and shipped to your door, with tracking information provided for your convenience.
WellPCB is trusted by millions of
businesses and innovators.
Why Choose WellPCB?
WellPCB stands out among USA PCB manufacturers by delivering superior quality, advanced solutions, and unmatched reliability. With years of experience serving global markets, WellPCB has earned a reputation as one of the top PCB manufacturers in USA.
WellPCB specializes in multilayer PCBs for advanced electronic applications. You can order these boards with $100 off using our special offer, providing high complexity at competitive rates for demanding projects.
Hommer Zhao
Founder and Chief Editor – Hommer Zhao
Welcome! I’m Hommer Zhao, the founder and Chief Editor of WellPCB. With years of experience in the PCB industry, I’m committed to making sure our content is both accurate and helpful. We’re proud to serve a growing community of over 4,000 customers worldwide, and our goal is to provide you with the best resources and support. Your satisfaction is our top priority, and we’re here to help you every step of the way!
Jesse Holland
Technical Manager – Jesse Holland
Hi, I’m Jesse Holland, an Engineer and Technical Manager at WellPCB. With years of experience in PCB design and engineering, I’m here to ensure that every project we work on meets the highest technical standards. I lead our team, focusing on precision and innovation, collaborating closely with clients to provide tailored solutions and expert guidance. Whether you’re facing a complex design challenge or need advice on technical aspects, I’m here to ensure your project is a success from start to finish.
Nathan Jensen
Purchasing Manager – Nathan Jensen
Hi, I’m Nathan Jenson, the Purchasing Manager at WellPCB. I’m responsible for sourcing the best materials and components to ensure our products meet the highest quality standards. With my extensive experience in procurement, I work closely with suppliers to secure reliable and cost-effective solutions while maintaining strong relationships to support our operations. I aim to ensure every project runs smoothly by providing the resources needed to deliver on time and to your satisfaction.
Emma
Sales Manager – Emma
Hey, I am Emma, sales manager at WellPCB. I studied electronic science and technology at university and have served customers for PCB and PCB Assembly service for several years.

I enjoy communicating with customers and our technicians to solve problems, and customers always say, "It's great to have you onboard".

It is my pleasure and honour to be helpful. Contact me now, and you'll know.
Bella and Cassiel
Sales Representatives – Bella and Cassiel
We’re Bella and Cassiel, your dedicated sales representatives at WellPCB. With our extensive knowledge of the PCB industry, we’re here to provide exceptional service and support. We take the time to understand your unique needs and are always ready to offer tailored solutions and advice. Whether you need product recommendations, assistance with your orders, or simply have a question, we’re here to ensure your experience is smooth and seamless at every step.
Mandy and Wendy
Sales Representatives – Mandy and Wendy
We’re Mandy and Wendy, your friendly sales representatives at WellPCB. Passionate about helping our customers, we bring a wealth of experience in the PCB industry to provide you with the best solutions and service. We take pride in building strong relationships with our clients, understanding their specific needs, and offering personalised support to ensure their satisfaction. Whether you’re looking for advice, product information, or assistance with any part of your order, we’re here to make your experience as smooth and efficient as possible.
Our Team
Our skilled engineers and technicians bring expertise and precision to every PCB assembly project. Committed to quality, efficiency, and innovation, our team ensures every order meets the highest UL, IPC, ROHS & REACH standards, delivering reliable solutions tailored to your needs.
- Founder and Chief Editor – Hommer Zhao
- Technical Manager – Jesse Holland
- Purchasing Manager – Nathan Jensen
- Sales Manager – Emma
- Sales Representatives – Bella and Cassiel
- Sales Representatives – Mandy and Wendy
Case Studies On Rogers PCBs
Case Study
This 6-layer circuit board integrates Rogers RO4835 with ISOLA 370HR using a mix lamination process, specifically engineered for industrial environments that require both high-frequency performance and mechanical durability. The use of blind vias enables dense signal routing without compromising layer-to-layer connectivity or signal integrity.
Product Specifications:
- Application: Industrial Equipment
- Layer Count: 6 layers
- Material Stack-up: RO4835 + ISOLA 370HR
- Board Thickness: 1.5 mm
- Surface Finish: Immersion Gold (ENIG)
- Minimum Hole Size: 0.35 mm
- Special Features: Hybrid pressing, blind vias
Case Study
This project showcases a 4-layer HDI high frequency PCB, engineered with a hybrid Rogers + FR4 stack-up. Designed for RF signal integrity, miniaturized interconnects, and dense component placement, the board is ideal for compact wireless communication systems and IoT modules.
Product Specifications:
- Layer Count: 20 layers
- Material: Rogers high-frequency material
- Lamination: 3x pressing (multi-step lamination)
- Blind Vias: 1-4, 17-20 layers
- Inner Hole-to-Line Distance: 7 mil
- Line Width / Spacing: 3 mil / 3 mil
Case Study
This project involves a 2-layer high-frequency PCB with impedance control, designed for signal-sensitive applications requiring precision transmission characteristics. Built on FR4 material and finished with gold plating, this board offers both cost-efficiency and excellent electrical performance for high-speed signal paths.
Product Specifications:
- Layer Count: 2 layers
- Material: Rogers RO4450B
- Board Type: High Frequency PCB
- Board Thickness: 0.5 mm
- Board Size: 118 mm × 57.5 mm
- Surface Finish: Immersion Gold (ENIG)
- Minimum Hole Diameter: 0.45 mm
- Application: Communication Systems
Rogers PCB Client Feedback
As an R&D manager, I have had an outstanding experience working with WELL-PCB. For many years, our company has entrusted them with the production, assembly, and programming of the boards developed in our R&D unit, and they have consistently exceeded our expectations.
Hamid Reza Moshayedi
R&D Manager
Their work is very impressively perfect. Today, when they check our company PCB board after assemble. They found a fake short point which many engineers has never found in the past years. But that is just designed so. The PCB board quality is excellent. Their service is also excellent.
MikeZ
My friend introduced WellPCB to me, the first try, a little look forward to. I ordered a 47*72 10ps PCB, and I can’t wait to receive my PCB. So I used expedited service and received my PCB in three days. I tested and soldered the PCB, Quality is really good, silkscreen, plating also great.
Warren Cliton
Rogers PCB FAQs
What are the design guidelines for high-frequency Rogers PCBs?
Use short trace lengths, avoid right-angle corners, and route high-frequency nets with matched impedance. Select Rogers materials like RO4003C or RO3003 based on target Dk and Df values. Maintain uniform trace widths and controlled dielectric thickness to minimize signal loss and preserve signal integrity at frequencies above 6 GHz.
What are the most common manufacturing challenges with Rogers PCBs?
PTFE-based Rogers materials require specialized drilling, low-pressure lamination, and chemical surface preparation. Maintaining consistent CTE alignment and preventing trace delamination during thermal cycling are key. The RO4000 series is easier to process and compatible with FR4 production lines.
How does moisture absorption affect Rogers PCB performance?
High moisture absorption can shift dielectric constant and increase loss tangent, degrading RF performance. Rogers laminates such as RO4350B and RT/duroid 5880 maintain <0.05% absorption, preserving electrical properties and dimensional stability in high-humidity environments.
Which Rogers materials are best for multilayer PCB design?
RO4350B and RO3003 are commonly used for multilayer RF PCBs due to their low z-axis CTE, stable Dk, and excellent adhesion. These materials support high-density interconnects, via-in-pad routing, and controlled impedance in stackups up to 64 layers with minimal layer shift or thermal distortion.
Get $100 Off Your First Rogers PCB Order!
WellPCB delivers Rogers PCB solutions using RO4000, RO3000, and RT/duroid series laminates, built for RF, radar, and telecommunications systems operating above 6 GHz. Submit your files today and get a full technical review plus $100 off your first Rogers PCB build.
