32 Layer Printed Circuit Boards-What Should You Know

May 17, 2021
by Emma Lu
PCB-stackup-screenshot

A 32 Layer Printed Circuit boards are simply a multilayer PCB with 32 layers sandwiched together to function as one PCB. Manufacturing this kind of PCB cannot be done using conventional PCB Etching methods. This is because of the high precision expected. Advanced PCB Manufacturing methods are employed to ensure high quality and low electromagnetic radiation in the produced PCBs.

1. Preparing a Multilayer Layer PCB

Every professional PCB Design starts with a software design. The software design is the PCB Layout that gives rise to Gerber and Drills files, which are very useful in PCB Fabrication.

An automated pick-and-place robot then assembles the onboard electronics.

For 32 Layer Printed Circuit Boards, assembly details are not only specified in the normal Bill of Materials (BOM) PCB Design files.

A separate file containing assembly instructions must accompany the software design files.

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2. Technique Behind 32 Layer Printed Circuit Boards

Layer Printed Circuit Boards1

To manufacture 32 32-layer PCB, a Stack-Up made up of multiple PCB layers is constructed.

This is made possible by the machine sandwiching multiple double-layer PCBs with an insulating fiber-epoxy layer between every two double-layer PCBs.

This insulating material is also called prepreg.

This implies that the basic building block of any multilayer PCB is a double-layer PCB.

With this two-sided PCB fabrication technique and more advanced machines to handle the increased complexity, fabrication of a 32-layer or even a 50-layer PCB is achievable.

3.32 Layer Printed Circuit Boards Applications

Layer PCB2

Why do we need these 32 or 50 Layer PCBs?

One of the obvious reasons is to efficiently embed all the required system electronics in one small-sized PCB.

Even though the component assembly is dedicated to the top and bottom layers, components can be placed between the Stack-up.

The aerospace industry does a good job of making these complex PCB designs.

Layer PCB3

In any aerospace system, the target is to have as little or no electromagnetic emission as possible.

Organizing a PCB during the design phase does a great job of arresting these emissions.

Each PCB layer is usually dedicated to a certain function which is not conflicting with other layers.

For example, middle layers could be used as supply power planes. 

While top and bottom layers are set aside for component placement.

Layer PCB4

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Emma Lu
Our professional engineering support saves our customers a lot of trouble and loss. >>>>>> After you place the order, our engineer will conduct technical reviews to make sure the parts can be mounted well/correctly on the boards. We will check if the component packages match well with the Gerber footprints, if the part numbers you provided match well with the descriptions, and if the polarity is clearly marked. >>>>> When your design is ready, please send your Gerber and BOM so we can quote and start!