contact
3rd Floor, Nanhai Plaza, NO. 505 Xinhua Road Xinhua District, Shijiazhuang Hebei China
+86-311-86935221
+61-0417-264-974
[email protected]

Small Batch Assembly

  • We are a leading manufacturer providing our customers with small-batch PCB assembly services.
  • With us, rest assured of entirely risk-free assembly services that are manageable in a short time.

PCB Assembly
Capabilities

  • Placer Speed:
    6000 Chips/Hours
  • Lead time:
    25+Days (To Be Decided)
  • SMT:
    SMT, Through Hole Assembly Single / Double-Side SMT, Single / Double-Sides Mixture Assembly.
  • PCB Size:
    50 mm×50 mm ~450 mm×406 mm
  • PCB Thickness:
    0.5mm~4.5mm
  • Min. Diameter / Space of BGA:
    0.2mm / 0.35mm
  • Qualifications:
    ISO 9001:2008
  • Accuracy:
    <±40 µm, Under the Condition of 3σ,CPK≥1
  • Min.Line / Track Width:
    3mil
  • Minimum Width / Space of QFP
    0.15mm / 0.3mm, Minimum Diameter / Space of BGA: 0.2mm/0.35mm
  • Reliability Test:
    Flying Probe Test / Fixture Test, Impedance Test, Solderability Test, Thermal Shock Test, Hole Resistance Test, and Micro Metallographic Section Analysis, etc.

Small Batch Assembly
process

  • 1
    Send Files To Us(Gerber&BOM)
  • 2
    Quote In 24 Hours
  • 3
    Confirm The File and Order
  • 4
    PCB Fabrication Part procurement
  • 5
    Soldering, Testing Quality Control
  • 6
    Packaging& Delivery

Small Batch Assembly
cost

Prototype+Components Procurement+Soldering+Testing

More Discounts for Medium-Volume Prices

Accept T/T, cash, credit card, PayPal, bank transfer, etc.

Our two factories have price support for different orders.

PCB assembly
Lead Time

average production time for Printed Circuit Board Assembly) is board presented after the entire parts and components get soldered and rightfully installed. A PCBA orders:

20-30
Production Days
=
15-20
PCB Fabrication+Parts Procurement
+
5-10
Assembly
  • * Please triple-check all files and information before placing the order.
  • * Shipping time depends on the destination country and the shipping method selected.

How to order

In Order To Quote You, We Need:

Gerber File

.brd / .pcb / .pcbdoc / .gbr / .cam

BOM

The Microsoft Excel format (.xls / .xlsx / .csv / or tab-delimited)

why us

Quickturn PCB Assembly

  • PCB fabrication and parts procurement are carried out simultaneously, saving time
  • Prototype orders placed within 24 hours
  • Quote and Order Online at any time

Competitive Price

  • Our price is one of the most competitive in the world
  • Own factory with reasonable cost control, no hidden cost in it
  • Accept T/T, cash, credit card, PayPal, bank transfer, etc.
  • Our two factories have price support for different orders.

On-Time Delivery

  • Standard methods are DHL and FedEx, door-to-door service. Average Shipping Time only 2-4 Days.
  • Cooperate with two transportation companies for many years with discounted prices
  • Anti-static+Moisture-Proof+Anti-Vibration Packaging; Inspection certificate
  • Professional agent To Iran, Pakistan

Quality Assurance

  • All products follow the IPC or UL Standards and the ROHS&REACH standards.
  • 98% customer positive evaluation and satisfaction Standardized factory processes and management Multiple testing services

Return and Refund

  • In case our PCB is not usable due to our fault, you can ask for compensation.
  • We can refund your account directly or rework the unusable boards or re-fabricate your PCB and re-ship to you at our cost, but please cooperate to solve the problem if you need to rework.

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PCB A FACTORY SCALE

We have two PCB assembly factories, one in Shijiazhuang, one in Shenzhen.

The factory in Shijiazhuang is a dedicated division of our advanced service(military sector), equipped with 4 SIEMENS SMT lines, and the Shenzhen factory is dedicated to our standard service (Non-Military) equipped with 4 YAMAHA SMT lines, X-ray and AOI, providing a quality assembly service with very reasonable prices.

We can provide all kinds of Electromagnetic Interference (EMI) responsible for many cases of circuit board failure. EMI causes about 50% of PCB prototype assembly service you, including wiring harness assembly, injection, and conformal coating.

Certification

Testimonial

NXP France

OUR STORY

WellPCB PTY LTD is a subsidiary of Uniwell Circuits Co. Ltd.

At WellPCB, we pay apt attention to delivering top-notch PCB Assembly Turnkey and PCB fabrication services for you—our customers.
Hence, we don’t trade-off on our high-quality, prompt delivery and simple ordering, while we still stick closely to the lowest prices.
So, it’s no wonder that we have tons of customers making PCB orders every day—from across the globe. Plus, many product requests have given us the ability to deliver over 10,000 varieties every month.
If you want to place orders with a high turnover, feel free to do so because we’re up to the task.
The table below shows the time it takes to get your different PCB layer orders delivered to your doorstep.

Layers1-2 Layers4-6 Layers8-12 Layers
Standard6 Days7 Days8-12 Days
Express48 Hours96 HoursContact Us
Crazy Express24 Hours72 HoursContact Us

7 Reasons for Business Turning To Small-Batch PCB Manufacturer

We live in a world where almost everything that we use has a printed circuit board in it. With this, more and more business entities are beginning to realize the need to have in place quick PCB prototypes.

 

But to keep advancing in the face of increased technology, organizations need to continually improve their current products and come up with new ones – and these calls for better-printed circuit boards. However, it is precarious for a company to attempt running full mass production of a new brand of PCB design.

 

That’s the reason as to why plenty of firms settle for small-batch PCB assembly as opposed to mass production. In this article, we’ll explore the seven top ideas for business resorting to small-batch printed circuit manufacturing. 

Table of Contents

We live in a world where almost everything that we use has a printed circuit board in it. With this, more and more business entities are beginning to realize the need to have quick PCB prototypes. But to keep advancing in the face of increased technology, organizations need to continually improve their current products and come up with new ones – and these calls for better-printed circuit boards. However, it is precarious for a company to attempt running a new PCB design brand’s full mass production. That’s the reason why plenty of firms settle for small-batch PCB Manufacturer as opposed to mass production. This article will explore the seven top ideas for business resorting to small-batch printed circuit manufacturing. 

Fast Turnaround

It’s self-evident that smaller batches don’t consume a lot of time to manufacture. If the shipments happen to be little enough, the failure rates get minimized significantly. Because the low number of malfunctioning boards does not justify painstaking analysis runs and other design modifications to resolve the source point of defects, such would be significantly costly if production were on a large scale.

As you can see, this is where the flexibility and expertise of a quick producer come in. Repair experts and quality engineers come in to deal with such issues within the shortest time possible, resolving any problems smoothly and efficiently. Better yet, small-batch printed circuit boards offer the advantage of quick turnaround time since there are few boards to manufacture.

This way, you are in a better position to receive your boards within the shortest time possible, assess the changes needed, and come up with a final product within a short time. Quick turnaround is arguably one of the biggest reasons for businesses turning to low volume correct PCB service provider. Thankfully, there are various PCB manufacturing.

Cost-effective

One of the most significant benefits associated with low volume PCB manufacturing is that there will be substantial cost reduction. For instance, when you resort to small-batch printed circuit boards as a test method, you’ll notice that you are in a better position to have products that you require instead of incurring unnecessary costs of paying for the boards that you’ll probably never use.

Besides, it can safely distance itself from the production of hundreds of printed circuit boards that would come with features and errors. Such alterations may occur when you are steps ahead or have gone far with production. That’s not all. With low volume manufacturing, there’s no need for you to buy printed circuit board manufacturing machines. It is a good reason for you to minimize overhead costs of production during the entire process.

With cut-throat competition, growing demands for new forms of technology, and fickle markets, it beats logic to go or opt for mass production.

Quality Final Product

A small-batch PCB manufacturer stands a higher chance of developing superior-high-quality products without stress than the one dealing in mass production. By choosing a small-batch model of production, a company’s development teams are better positioned to address client responses from previous releases and improve on future or later versions.

Here, companies can detect any errors way much earlier, meaning that they’ll save money and time while at the same time minimizing frustrations coupled with the high chances of negative product reviews. Better yet, since you will be in a position to call for as many changes as you can think of, thanks to time and cost savings, then your entire products will be of high quality than you ever expected.

Plenty of business entities worldwide, especially crowdfunding projects and those that are just opening for business, can benefit from low volume PCB production. By resorting to this type of production, such companies create high-quality products that perfectly fit their target market.

Small-Batch PCB Manufacturer–Advantages of Focus

Another good reason to resort to small-batch PCB manufacturing is the fact that companies only get to focus much of their activities on a small group of products, an aspect that brings about high-quality control in addition to product expertise.

With small-batch production, a low quantity PCB manufacturer enjoys the advantages of focus. With small-batch printed circuit board production, manufacturing firms are in a more significant position to know the type of products that move the most, focus on them, and eliminate some of the less profitable ones. This is not possible when it comes to the mass production of printed circuit boards.

Additionally, an organization stands a higher chance of minimizing its risks by merely concentrating on a single product that they are good at instead of dealing with many products at the same time. In other words, a manufacturing firm can produce a variety of different products that look the same. With focus, a company can identify its future clients with specificity.

Small-Batch PCB Manufacturer–Avoiding Risks

Perhaps, another more significant advantage that a small-batch PCB manufacturer stands to enjoy is that s/he can prevent a majority of manufacturing risks. Particularly true for prototypes as they enable a firm to validate and gain feedback to implement any changes before rolling out the final product.

Companies using small-batch printed circuit board production further avoid risks based on the fact that at most times, inventory often gets lost, stolen, or broken. Therefore, having little inventory on-hand ultimately brings about fewer inventory write-offs.

Small-batch PCB manufacturing involves the decomposition of massive changes into smaller batches, an aspect that further reduces the risks of failure. With small-batch production, a manufacturing firm can prove that a particular idea doesn’t work in one month instead of finding out about it five months into the project. Without a doubt, small-batch production exposes a plan such as printed circuit board manufacturing to fewer risks of technology changes or any other changes that may come up.

Small-Batch PCB Manufacturer–Eliminate Doubts, Build Trust and Lay the Foundation for Future Long-term Cooperation

It is tough to doubt a low quantity PCB manufacturer compared to those who produce in bulk. Small is better, and there is the assurance of getting your products within the specified time since the company only focuses on you or a specific target market. This way, you’ll be assured of finding your products without any sorts of delays or excuses.

Besides eliminating doubts, a small-batch PCB manufacturer stands a higher chance of building trust with his or her customers. The reason for this is because all products are delivered on time and of the highest quality. This is an aspect that goes a long way toward building trust. Such is a bit challenging when it comes to the mass production of printed circuit boards.

Lastly, low volume PCB manufacturing lays the foundation for future long-term cooperation between a manufacturing firm and clients. With the elimination of doubts and the building of trust, it becomes possible for small-batch production firms to forge long-standing ties with their clients, an aspect that brings about a win-win situation.

Small-Batch PCB Manufacturer–Reduce Logistics Overhead

Small volume printed circuit board manufacturers highly focus on precision. While you may have to incur a little more costs per item with small-batch printed circuit board manufacturing, it’s quite dangerous to assume that such a move brings about reduced profits. But examined carefully, you’ll find out that you’ll significantly reduce your logistical overhead as you operate with small batches. Additionally, you are also in a safer place with small-batch experts/specialists.

For instance, when massive alterations to the manufactured goods are required or the market dies, then you will not find yourself with a warehouse full of useless components that you had to purchase aimed at meeting the required batch size. Something to keep in mind when it comes to low volume PCB manufacturing is the aspect of ‘flexibility.’

As a small-batch PCB manufacturer, you’ll be in a better position to meet your needs now. If those needs radically change tomorrow with or without warning, you’ll be able to adapt quickly without having to incur unnecessary losses.

Conclusion

Begin your small-batch PCB production here at WellPCB. Having been in business for more than ten years, we offer prototyping services and low-volume manufacturing for our clients. With our price structure, rest assured of a satisfactory low-volume purchasing experience. To get the price, you can try our seamless online quote.

We at WellPCB understand that low-cost PCBs are critical to your profitability. But if you find our prices higher than our competitors, please inform us so that we not only match but also beat it! We highly value matters to do with quality, and we never sacrifice issues to do with quality with price.

With us, rest assured of high-quality goods that undergo checking and testing. The $1 and $5 prototype production is currently on. Don’t let this chance pass you. Try WellPCB today and learn the PCBA capabilities that you can find here.

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