Time is an essential factor in today's world. It is right to say that time is money. Having a flexible PCB with a quick turn-around time depends on this concept. It’s in line that we understand why customers would need a quick turn PCB manufacturing.
As a pcbshopper, the concept of quick turn PCB may already be a familiar term to you. In case you’re not well versed in the PCB niche, you may be asking yourself what quick turn PCB is?
The entire concept of quick turn relies on the PCB assembly before the fabrication process.
On Quick Turn PCB, Time is an essential factor in today’s world. It is right to say that time is money. Having a flexible PCB with a quick turn-around time depends on this concept. It’s in line that we understand why customers would need a rapid turn PCB manufacturing.
As a PCB shopper, the concept of quick turn PCB may already be a familiar term to you. If you’re not well versed in the PCB niche, you may be asking yourself what fast turn PCB is?
The entire concept of quick turn relies on the PCB assembly before the fabrication process.
Quick Turn PCB
1.Quick turn PCB definition
With time being an essential factor today, most activities follow the strict guideline of saving precious resources. PCB manufacturing is not an exception and thus the need for quick turn PCB. Fast turn PCB manufacture ensures that the customer gets their printed circuit board on time. It implies that the manufacturer needs to carry out the entire process of achieving a PCB on a quick turn-around time frame.
There are some reasons why a quick turn PCB is of great importance to a customer. The following are some of these reasons in brief:
*Quick turn PCBs save the PCB shoppers a lot of time that could have been wasted waiting for the printed circuit board.
*Reduces the manufacturing period
*PCB manufacturer may be a long process which may take some time but thanks to the quick turn PCB, the period is decreased thus delivering faster to the customer.
2.Quick turn PCB prototypes
As you may have already read or known the concept of prototype PCBs, you are aware that it involves designing a PCB based on the pattern used on a previous version of it earlier. A process mainly done for inspection purposes so that any errors and adjustments can be made in good time.
The use of PCB prototypes assists manufacturers in telling possible defects that may arise on the original PCB and how to deal with them early. It also gives the manufacturer a chance to add more features to the PCB to improve performance and efficiency. After final fabrication, it is usually hard for changes to be made, and that is why the prototypes are pretty crucial to the manufacturer.
Quick turn PCB prototypes majors on the assembling models of the printed circuit boards just before final fabrication with a time deadline. Therefore the entire process pegs its relevance on the time that is stipulated. Manufacturers offer these services to any PCB shoppers keen on getting their PCB within a fast turnaround.
HOWEVER, the PCB shoppers would need to have some prior requirements for the intended PCB before opting for a quick turn PCB prototype service to confirm whether or not the specs match the services offered by the provider.
Quick turn PCB prototypes have advantages. Some of these advantages include the following:
*Saves on cost of manufacture
*Having quick turn PCBs ensures that the errors and mistakes that could have occurred on the original PCB are avoided.
*Saves the customer time. By checking the design early enough, the PCB shoppers can verify the features of the PCB through its quick-time prototype. It helps the manufacturer save time that would have been applied in making changes later when the PCB has already been manufactured.
*Enables the manufacturer to make adjustments early. Time is a precious resource, and that the manufacturer is always looking at minimizing costs while maximizing profits, so quick-time PCB prototypes are essential. These prototypes enable the manufacturer to get customer feedback early and make any relevant changes suggested before manufacture or fabrication.
Quick turn PCB prototypes generally take about 24 hours turn-around time to be completed. Therefore the customer doesn’t have to wait so long for the Electromagnetic Interference (EMI) is responsible for many cases of circuit board failure. EMI causes about 50% of PCB prototypes. It is an efficient way to make sure that the final product is of good quality.
3.Quick turn PCB fabrication
With a turn-around time of about 24 hours, quick turn PCB fabrication is fast and convenient for PCB shoppers. Most customers would love to outsource their PCBs from professional manufacturers rather than doing it in-house, saving the cost of manufacture plus a lot of stress from the process.
As it’s the case, manufacturers have to keep pace with the demand from the market. It has necessitated a quick turnaround of PCB fabrication and manufacture. At WellPCB, you can quote the PCBs that you want and get a fast turnaround delivery.
Quick Turn Flex PCB
More flexibility. As the name suggests.
Flex PCBs suit circuits that require a lot of bending and flexibility. There is a special kind of device which would require their use and application.
Have improved resistance to vibration and movement.
Flex PCBs are designed to be strong enough to withstand vibrations due to the circuit or environment. They are best suited for devices that require vigorous movement.
Incorporates the use of flexible flat cables
Since the circuit bends a lot, the need for these types of cables is evident.
The cables take up less space as compared to traditional wires and at the same time bend more than them. They last longer due to their nature and are not prone to destruction.
Ideal for harsh environs.
This WellPCB offers DC motor controllers in both domestic and international markets. We have flexible PCBs that are best for use in areas where the environment is harsh. They tend to last in such conditions where the standard PCBs would otherwise have trouble.
Have high bending properties.
Since they are flexible, these PCBs can bend up to 360 degrees without breaking. A type of flexibility that makes them useful for devices that require bending circuits.
Have high tensile properties.
Flex PCBs can be warped and deformed without easily breaking apart.
The application of flex PCBs is wide. They can be used for more compact devices and can also be applied in some areas.
Small package size.
The fact that flex PCBs bend and can be stretched a lot makes their packaging easy. They don’t need great contact with the freight forwarder yourself. However, most Chinese PCB suppliers will provide packaging as they can easily be placed in small packaging.
Having looked at the advantages of using a flexible printed circuit board, it is also essential to look at the manufacturing and assembly advantages. The following are some of them:
Flex PCBs have a better flow of air than their counterparts. They are best for circuits that require a lot of air to get in.
Flex PCBs are very reliable for usage due to their versatility and properties. They can be used for many devices plus their properties make them survive in areas where standard PCBs would not.
Due to the high tensile and bending properties, flex PCBs can withstand rough handling. They can be warped and deformed without breaking easily. can also be bent even to 360 degrees without breaking. They are majorly used in devices that undergo rough handling and extreme conditions. It is the reason why they are termed durable.
Improved heat dissipation.
Flex PCBs dissipate heat better than the standard circuits. A phenomenon contributed to by the fact that they let in the air quickly.
Unlike other circuits, which can pose a challenge during installation, the flex PCBs are easy to install due to their flexible nature.
Just means that the kind of design you use will not be limited when using flex PCBs. They give the manufacturer the freedom to choose between various methods for the circuit since they are flexible.
As you have seen, flexible PCBs have many advantages both during their usage and at manufacture. They give the manufacturer and PCB shoppers a myriad of choices on how to use and apply them. It’s the reason why they are versatile. You can apply for a quick turn flex PCB and experience the advantages for yourself.
Quick Turn PCB Assembly
In as little as 24 hours, you can get your PCB assembled for you. As PCB shoppers, time is of the essence, so a quick turn PCB assembly is relevant. For the assembly process to be done quickly, the design of the PCB would also need to be fastened. There are different assembly types that you can get:
* Surface mount. Primarily known as SMT by manufacturers.
* Mixed technology. Usually a combination of both the surface mount and thru-hole.
* Single or double-sided placement. Here, the manufacturer can place the PCB components on one side, depending on the customer’s needs.
Quick turn Bill Of Materials (BOM) of a PCB get fitted onto aboard. PCB assembly typically takes any time from 24 hours to 5 days latest. With WellPCB, the turn-around time is incredible. You will not only get value for your money but also in a record turn-around time. The standard or somewhat average assembly time can take anywhere between 5-10 days.
During assembly, different solder types are used.
The manufacturer can either use leaded, lead-free, or water clean fluxes. The non-leaded variant is usually referred to as the leaded one due to the environment. The non-leaded solder is also ROHS compliant.
After the assembly process, the PCB is inspected thoroughly to ensure it functions and has no errors. In case of any errors or emissions, rework is carried out. Rework is, however, discouraged due to its uneconomical nature. It leads to massive losses and wastage of time while these two are precious resources. To avoid rework, manufacturers use the prototypes to make sure that the original PCB is up and functioning effectively, preventing any possible challenges that may occur later on during the usage of the PCB.
The other method used to check for errors in the DFM analysis is another great way to know if the circuit is functioning well. You can get a free DFM analysis with us and understand whether the PCB’s design may affect its future functioning. We also offer other PCB testing services before manufacture to satisfy quality requirements.
You can think about a quick turn Bill Of Materials (BOM) of a PCB get fitted onto aboard. PCB assembly and get your PCB in a record 24 hours or at the latest five days.
Quick Turn PCB Manufacturers
Professionals create quick turn PCBs. Many individuals prefer to outsource their PCBs rather than make them in-house. You can trust the manufacture of your printed circuit boards.
In the manufacturing of PCBs, it is essential first to have a prototype. It is necessary to use the prototypes for various tests before manufacture to ensure that the original PCB does not get any hitches when finally being used. And as you may now be aware, the use of prototypes is well justified.
Different regulations and standards guide the manufacture of PCBs. It is essential to manufacture using high standards for prototype boards to reflect the original PCB. One of these standards includes the IPC class 2 specifications that should be followed keenly during the production of PCBs.
The IPC class 2 specifications demand dedicated electronic service products. These are products that are supposed to be of high-quality standards for the customers. At WellPCB, we ensure that all our PCBs meet the given specifications and requirements. You can, therefore, trust us for high-quality and long-lasting Printed Circuit Boards.
As technology evolves, we invest in modern equipment to ensure that the quality standards are at par with the current market. It is in line with our target to serve the PCB shoppers effectively.
PCB manufacturers have licenses for their operations and follow the standards of production. We ensure that all the products we sell out to the customers are good quality and meet the criteria. You can feel free to visit our website and check out what we offer regarding PCBs.
Quick Turn PCB China
There are numerous PCB manufacturers in China. Choosing a PCB shop on which manufacturer to work with can be a challenge. It is often a competitive market, and the best quality is usually the savior. If you are looking for high quality, then WellPCB has you covered. We have been in the industry for an extended period and have understood most of our customers’ needs and requirements. Our products have the right amount of quality and are manufactured according to the standards that govern PCB manufacture and production. We carry out tests and analyses on the PCBs to ensure that they meet the client’s needs and are free of any errors and issues.
You can count on us to deliver a quick turn PCB in China or even outside the country. PCB prototypes, you can get a short turn-around time of just 24 hours. In the manufacturing and assembly process, you can expect anywhere from 5-10 days on average.
To judge on which manufacturer to use, you can use the following pointers:
* Speed. The speed of delivery matters a lot. Having stated that time is money, we cannot overlook the importance of a quick turnaround delivery. At WellPCB, you will have your order delivered on time without any delays.
* Efficiency. The services that you get from the manufacturer should be efficient and serve the purpose.
* Quality. The products’ quality is vital. You should pick a manufacturer that delivers quality products. The products should also meet the requirements set and several standards for the manufacturer.
* Price point. Finally, the amount you pay for the PCB also matters. For pocket-friendly prices, WellPCB has you covered too. Not to mean that the standard is low, but just a pointer to the value for money our customers enjoy.
In summary, quick turn PCB saves time and money. It saves time because both the manufacturer and PCB shopper don’t have to make changes after the manufacturing process is done. It also keeps on money as rework is avoided by manufacturing prototype PCBs right before the manufacturing process. The turn-around time for these PCBs is also fast, thus saving time.
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