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Rapid PCB Prototyping Service

  • In this article, we have gone through the benefits of the Rapid PCB Prototyping manufacturing service.
  • It leads to an unbeaten full production run in a shorter time, and then we provided a brief guide on what to look for and how to choose your prototyping service provider.
  • Finally, we presented our rapid PCB Prototyping services.

Why Choose Us at WellPCB?

We’re an experienced custom PCB producer with five solid pillars.

And they are:

At WellPCB, our customers are our number one priority. Hence, our mission is to give you—our—customer an excellent satisfactory service.

Get in touch with us today and get a free online quote!

What Is a PCB Prototype?

In short, a prototype is a sample that companies choose to understand better what they are entering. The term bare PCB, it may also include PCBA depending on what you want the PCB factory to do for you. This is why you should choose a PCB factory that will produce your PCB prototype is self-explanatory – it involves PCBs.

Businesses use prototypes for several reasons. Let us get into the details and talk about the benefits of rapid PCB prototyping.

PCB Prototype of Advantage

Help Identify Problems

  • Design prototypes to your requirements and expectations, it can be a reliable way to identify possible problems in design and implementation.

Reduce The Error Rate

  • After finishing work, the prototype minimizes the risk of errors.
  • You cannot create a complete system without the presence of a bare PCB, it may also include PCBA depending on what you want the PCB factory to do for you. This is why you should choose a PCB factory that will produce your PCB prototype.

Help Save Costs

  • What if you originally ordered a prototype instead of 200? It would’ve only cost you $900. You could’ve figured out the issues with a single group, made the changes, and ordered another batch of 200.As a result, you would’ve saved $17,100. Yes, that’s true.

Plays an Important Role in Reducing the Timeline

  • You want to build 200 systems and need 200 prototypes. Most companies will require weeks to be able to complete such a big order, but some can complete a small order (a prototype) in just 24-48 hours.

Good to Make an Impression

  • Whether you run a big business or a small one, you want to leave a good first impression.
  • Imagine what your clients would think if you end up delaying a project due to issues with PCB design or layout.
  • A quick way to save the embarrassment is to opt for a prototype, correct the issue, and then present a version of the board that works.

Test Components Individually

  • You cannot be sure if everything will align well when the project gets done. A prototype can help you figure this out.
  • PCB Prototypes can be an effective and affordable way to compare items and can be a problem solver for people who take part in big projects.

Provide You With Clear Expectations

  • A PCB prototype tells you precisely what you will get.
  • With one, you will be able to gauge performance, appearance, cost, quality, and all such aspects.
  • They leave no ambiguity and clear the air.
  • It can be essential for sellers because you cannot promise buyers what to expect if you are not sure of it.

Get Better Finished Products

  • Your job is to make the best product possible within your budget.
  • PCB prototyping can be an effective way to ensure you get the best outcomes.
  • If you are confused between two or more sellers, you can order a prototype from each and compare all the options to go with the seller that suits you the best.

How to Rapid PCB Prototyping?

  • 1
    Send Files To Us(Gerber&BOM)
  • 2
    Quote In 24 Hours
  • 3
    Confirm The File and Order
  • 4
    PCB Fabrication Part procurement
  • 5
    Soldering, Testing Quality Control
  • 6
    Packaging& Delivery
HVAC systems

Rapid PCB Prototyping Design Software

Custom PCB design software is numerous in the market. But for this article, we’ll list the top 5 custom PCB design software.

1. PCB123
2. KiCad EDA
3. OrCAD
4. EAGLE
5. Altium Designer

Rapid PCB Prototyping
cost

Prototype+Components Procurement+Soldering+Testing

More Discounts for Medium-Volume Prices

Accept T/T, cash, credit card, PayPal, bank transfer, etc.

Our two factories have price support for different orders

PCB Prototype
Types

Breadboard

The breadboard is a plastic made structure with holes that are interconnected in horizontal and vertical directions by copper wires, hidden inside the plastic construct.

Pad-per-hole Perfboard

The breadboard is a plastic grid with holes stuffed by conductive pads to make the soldering process easier.

Stripboard

The breadboard is a type of perfboard where its holes are interconnected into stripes instead of single pad holes, so less soldering is required. It is easy to cut off the stripes to avoid short-outs.

Homemade Etched PCB

The breadboard is a board that resembles the factory-made PCB. It uses a random printed circuit on laminated paper, copper plate, and copper etching using acids, hydrogen peroxide, and lukewarm water.

Rapid PCB Prototyping
Lead Time

Average production time for Printed Circuit Board Assembly) is board presented after the entire parts and components get soldered and rightfully installed. A PCBA orders:

6
Production Days
=
1
PCB Fabrication+Parts Procurement
+
5
Assembly
  • * Please triple-check all files and information before placing the order.
  • * Shipping time depends on the destination country and the shipping method selected.

How to order

In Order To Quote You, We Need:

Gerber File

.brd / .pcb / .pcbdoc / .gbr / .cam

BOM

The Microsoft Excel format (.xls / .xlsx / .csv / or tab-delimited)

Certification

Testimonial

NXP France

Contact us

Without a proper plan, implementing new PCB products can introduce further unnecessary delays and expenses.

Rapid PCB prototyping is a useful practice used to reduce the time required for developing new designs for your business.

This article serves as an introduction to Rapid PCB Prototyping and how it leads to a successful full production run.

 

The following content is more detailed

[contact-form-7 id=”47680″ title=”Contact form 1_copy”]

10 Awesome Advantages of Rapid PCB Prototyping Service

Without a proper plan, implementing new PCB products can introduce further unnecessary delays and expenses.

 

Rapid PCB prototyping is a useful practice used to reduce the time required for developing new designs for your business.

 

This article serves as an introduction to Rapid PCB Prototyping and how it leads to a successful full production run.

Table of Contents

Without a proper plan, implementing new PCB products can introduce further unnecessary delays and expenses. Rapid PCB prototyping is a useful practice to reduce the time required for developing new designs for your business.

This article serves to introduce Rapid PCB Prototyping and how it leads to a successful full production run.

1. Rapid PCB PrototypingWhat is Rapid PCB Prototyping

Before diving into Rapid PCB prototyping, let’s explain what we mean by the term “prototyping.” PCB prototype is an early version of the product built for testing purposes. In general, prototyping is an effective method for evaluating innovative design ideas; it allows the manufacturer to significantly improve its precision and quality.

Rapid PCB Prototyping Vs. PCB Standard Production

The following table will help us understand the main differences between Rapid PCB Prototyping Service and PCB Standard Production.

Rapid PCB Prototyping.jpg

2. The Benefits of Using a Rapid PCB Prototyping Service

Rapid PCB prototyping plays a vital role in evaluating your new designs. Now, let’s go through 10 advantages we can gain from fast prototyping.

2.1 Short turnarounds

Once you finish your new product’s design, the next step is to validate and test it to ensure its functionality before the final manufacturing phase. Thanks to cutting-edge prototyping technologies, you can get your prototypes within a few hours! That means you will not have to worry anymore about the delays accompanying this process.

2.2 Flexibility in modifying designs

Making prototypes for your product rapidly not only reduces time delays but also provides the ability to validate and verify the functions of your PCBs in a very flexible way. When you have a sufficient number of prototypes, you can precisely measure your design practically. More interestingly, you will have enough time to learn about the flaws and issues in the layout and fix it.

2.3 Rapid PCB PrototypingCreative designs

The more you know about your design, the more creative you become. Iterative testing and examining your model can help you develop innovative ideas that you didn’t know before. Additionally, you will have the ability to implement these new ideas practically in a short time.

2.4 Reduced time to market

We are in a competitive market. With a short transition period, having the ability to move from the design phase to the manufacturing phase will give you the competitive advantage you need.

2.5 Rapid PCB PrototypingSeveral test runs of PCB design

With a high number of fo prototypes readily available for testing and verification, you can set several examinations under different conditions and circumstances to assure a certain level of quality, resulting in final first-class products.

2.6 Checking design flaws

Imagine how costly it is to discover a fatal mistake in your designed model after producing thousands of PCBs! We don’t want to happen, and we can avoid it thanks to rapid prototyping.

2.7 Test the quality of standard PCB

We can have a realistic expectation of how the last product will perform in terms of quality standards without starting the final production run from prototypes. It helps us in establishing a clear picture of the excellence and worth of the final product.

2.8 Rapid PCB PrototypingTest components separately

One of the problems encountered in advanced projects is how to troubleshoot several PCB-based components. It is tough to test and verify such models as one part. However, thanks to PCB prototyping, we can have a single prototype for each component. Having the ability to test each component separately can significantly ease the troubleshooting process.

2.9 Reduced Costs

Detecting issues and problems in the PCB model before the final production phase eliminates the risk of losing your money in a final manufacturing run. Moreover, the prototypes accelerate testing and verification, leading to a shorter time to market and reduce manufacturing costs.

2.10 Better Final Products

Undeniably, our goal is to achieve high-quality PCB products at the final stage. You can take advantage of the rapid PCB prototyping to minimize errors and issues in your designs. It will also enable you to become more creative as you learn more and more about your product before manufacturing it.

Rapid PCB Prototyping.jpg

3. Disadvantages of Rapid PCB Prototyping

3.1 Limited-Quality Boards

The PCB prototypes are created for testing and verification purposes. As a result, the boards’ tolerance is less than that used for the standard production, and the PCB boards are created with limited materials. 

3.2 Delays the Beginning of the Standard Production

You can’t start the final manufacturing run before completing all the scheduled tests and ensuring that the prototypes meet all the required quality standards. These processes can delay the beginning of the standard production phase.

3.3 Rapid PCB PrototypingNumber of Layers

Unlike the boards employed in the final production run, prototype boards have a limited number of layers.

Rapid PCB Prototyping.jpg

4. Rapid PCB PrototypingHow to Choose a Suitable Rapid PCB Prototyping Service Provider

Prototyping is recognized as one of the most important processes in PCB manufacturing, as it plays a decisive role in determining the quality of your final output. Therefore, you have to be careful when choosing the right provider for your PCB prototypes.

Let’s now discover what we need to look for in the PCB prototyping service provider:

4.1 Immediate Quotes

Always look for a provider who will give you an instant quote for your products very quickly.

4.2 Online Management Website/App

It is preferred to be able to order, manage, and track your project online. Search for a provider who will offer an online website or app platform for your project management.

4.3 House Components

The manufacturer who has readily available components in-house helps in reducing the overall costs. Given that, you can order a large number of components with extra savings.  

4.4 In-House Assembly

Involving a 3rd party service provider for assembly is not desirable because it may introduce time delays. Therefore, always look for a manufacturer with an assembly line. 

5. WellPCB Rapid PCB Prototyping Service

In WellPCB, we understand how important it is to realize fast PCB prototyping for our customers and how it affects the overall innovation progress. Thanks to our state-of-the-art prototyping machines, we are committed to creating and delivering your PCB prototypes quickly. That reduces time to market, giving you the competitive lead you need to achieve your goals.

Additionally, our website helps you plan your prototyping phase in real-time, as you can get immediate quotes for your products quickly without any time delays. Therefore, we deliver high-quality prototypes and a fast and efficient service worth your money and time investment.

Conclusion

In this article, we have gone through the benefits of the Rapid PCB Prototyping manufacturing service. It leads to an unbeaten full production run in a shorter time, and then we provided a brief guide on what to look for and how to choose your prototyping service provider. Finally, we presented our rapid PCB Prototyping services. Supported by our new PCB and PCB assembly factories, we guarantee a fast and efficient service that fits your needs for reliable prototypes. Get your PCB quote NOW.

Circuit Board Fabrication and PCB Assembly Turnkey Services

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Try $1 for Your PCB Order

Get 3 pieces of one or two-layer PCBs in various colors and thicknesses at just $1 (excluding shipping). 

Board dimensions must be within 100 x 100mm to qualify for a special price.

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